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MANTINGA PARTNERS WITH STARFROST TO EXPAND PRODUCTION CAPACITY WITH HIGH-PERFORMANCE SPIRAL FREEZER SYSTEM

Mantinga, a leading Lithuanian bakery specialising in frozen bakery and convenience foods, has recently partnered with preferred equipment supplier, Starfrost, to design and install its latest high performance spiral freezer system, as the bakery continues to expand its operations and solidify its position as a key player in the global market.

With an impressive annual export of over 1 billion products to more than 40 countries, Mantinga has consistently invested in its growth, recently funding £18 Million into state-of-the-art facilities and cutting-edge processing lines, including automated freezing systems.

In 2015, Mantinga first partnered with Starfrost to revolutionise its freezing process by installing a spiral freezer system. This move automated the bakery’s manual freezing method, replacing the labour-intensive IQF blast freezers. The success of this initial collaboration led Mantinga to designate Starfrost as its preferred supplier for cooling equipment solutions. Subsequent equipment installations further supported the bakery’s growth, with Starfrost’s expertise being instrumental in each project.

Starfrost’s most recent collaboration with Mantinga involved the design, manufacture and installation of an additional Helix spiral freezer for the bakery. This cutting-edge freezing system is now the fourth Starfrost freezer incorporated into Mantinga’s operations, boasting the capability of freezing over 1.5 tonnes of laminated dough products per hour.

Kestutis Kosuba, Project Manager at Mantinga said “The latest spiral freezer from Starfrost operates seamlessly with minimal maintenance requirements. The system incorporates measures to eliminate drafts through the product feed and outfeed openings, resulting in the need for defrosting only once a week. The defrosting, washing, and drying cycle takes a mere five to six hours. Together with our other Starfrost freezers, we have a fully automated freezing operation, which is exceptionally reliable and energy-efficient.”

Kestutis continued, “As our designated freezing equipment supplier, we have always been impressed by Starfrost’s flexibility and commitment to understanding our specific requirements, particularly during the design phase. From design to equipment installation, warranty, and post-warranty service, every aspect is always handled with great care and attention to detail.”

The integration of the latest spiral freezer from Starfrost has allowed Mantinga to expand its bakery operations and further increase its production capacity.  As part of the successful collaboration, the four Helix spiral freezers have streamlined freezing processes, facilitated the introduction of new production lines, reduced energy costs, and optimised production space for Mantinga.

180-MILE CHARITY CYCLE CHALLENGE SMASHES FUNDRAISING TARGET

An Oakland International charity team made up of family and friends have broken their fundraising target reaching nearly £8,000 and as a whole group the ride so far has raised over £39,000 with donations still coming in, after a gruelling three-day, 180-mile bike ride from Exeter to Shrewley and all in aide of children’s charity Molly Olly’s.

Molly Ollys supports children with life-threatening illnesses and their families helping with their emotional wellbeing. They fulfil wishes by providing gifts to individual children, donating their therapeutic toy ‘Olly The Brave’ and his story books, donate and support bespoke projects such as funding a Paediatric Palliative Care Consultant, and by furnishing the Magnolia House palliative care facility, at Birmingham Children’s Hospital, and so much more.

Molly Olly’s Rachel Ollerenshaw said: “Molly Ollys are extremely grateful to all the riders who took part and helped to make the event such a success on many levels, especially in helping to make a difference to the children that need our support.”

Della, age 5, was diagnosed with a Craniopharyngioma. This rare type of brain tumour occurs most commonly in children, but also affects adults. Della and her family have had many trips to A&E, numerous hospital visits and undergone 4 brain surgeries. They are still waiting on the 20-hour surgery needed to remove the tumour. Molly Ollys helped the family at this awfully tough time by providing an Olly the Brave, and Olly the Brave books, for Della and then arranged for Della and her family to go out for an all-expenses paid meal.

Della’s Mum said “We wanted to say thank you so much for our restaurant visit. We went to Nando’s. It was such a treat. It was lovely for us all to be together and nice to not have to think about cooking!”

Fundraising allows Molly Ollys to help families like Della’s.

Charity cyclist and Molly Ollys ambassador Samuel Attwell said: “Just like last year we thoroughly enjoyed supporting an important cause. We didn’t think the scenery could get much better than last year but it sure did surprise us.

“There was the aspect of teamwork throughout the entirety of the ride that kept everyone smiling and motivated. The charity and trustees alike were extremely pleased with the money raised knowing what a difference it will make.

“A message for anyone thinking of doing it next year. It’s an experience you shouldn’t miss. The bonds formed and experiences you gain are priceless and you are doing your bit for others and creating long lasting memories. Thank you to everyone who has donated and if you are a business owner/leader looking for a great value-for-money team building/bonding event, look no further!”

Oakland International COO Lee Whiting said: “On several occasions during the trip we were reminded of just why we were doing the ride and of the families being helped, which included some members of the cyclists participating in the event who have been through challenges and were supported by Molly Olly’s.”

A leading D2C/B2C/B2B specialist Oakland International provides contract packing, storage, picking, food distribution and brand development support covering ambient, chilled, and frozen food, and services retail, convenience, discount, wholesale and food service markets in the UK and Ireland. They are also BRCGS AA accredited and have taken the first step to becoming B Corp certified alongside working towards becoming the first business within their sector to achieve net-zero.

BFFF ACCEPTED ONTO IOSH FOOD & DRINK INDUSTRIES COMMITTEE!

Recently BFFF volunteered to be part of the IOSH Food and Drink Industries Group committee, it’s now official, we have now been asked to get involved.

Simon Brentnall (Head of H&S) BFFF states; ‘it’s a great honour and privilege for BFFF to be asked to join this group of professionals working to make the Food & Drink Industry a much safer and healthier place to work’

The IOSH Food and Drink Industries Group has over 4,300 members working across the food and drink sector and this group provides a range of support for members and others working in and with the food and drink sector in both large and small organisations.

The next industry H&S Conference takes place on 3rd October 2023 and tackles some of the industries pertinent topics, for more details, please see link below.

Food and Drink Industries Group | IOSH

HSE CALL FOR ACTION FROM BFFF MEMBERS ON ADAPTIVE TECHNOLOGIES USED TO PRODUCE ENERGY FROM FOOD WASTE!

The UK Government has committed to rolling out separate, weekly household food waste collections across the UK by the end of 2023 as part of new Environmental Legislation. As a result, this will lead to greater scrutiny for all food waste generation and high potential for new or adaptive processing of this material, both domestic and commercially

The BFFF sit on the Food and Drink Manufacture Forum (FDMF). The subject of adaptive technologies used for producing energy from food waste was discussed. The HSE are interested to find out more on the progress made by BFFF member companies. In particular, around energy processing constructions, that have been repurposed or “adapted” to process newer fuel types, or utilise previous reject material or gases as part of secondary energy recovery.

Pilot visits undertaken by HSE specialists have shown the recovery of energy from food waste appears to be a rapidly developing area, with different processes and technologies to breakdown the organic matter through separation and recovery of:

  • the gas
  • the solids (digestate); and
  • the heat

Some of these technologies are still their infancy, with both large and SMEs experimenting to find the best way to utilise the organic material.

The HSE would like to undertake a series of fact-finding inspections, to help identify current designs, actual working processes, and future concepts – involving energy recovery from commercial food waste. This work would engage with both in-house food manufacturing businesses, or collection and processing by dedicated third-party energy companies.

These visits are intended to be informative and working with companies to enable the safe transition to net zero, as outlined in the HSE Strategy 2022-2032.

In the first instance, HSE would like us to cascade this letter to our member organisations, with a request that they kindly respond to the author and answer the following questions.

  • Are you already undertaking (or intend to undertake) work in-house or via third-party to generate your own energy e.g. electric, gas, heat?
  • What machinery or equipment is being used/ intended in these processes ?
  • What stage of the equipment introduction are you at (concept, design, assembly, commissioning or operation)?
  • Where is the above expertise for installation/ operation being obtained e.g. in house/ consultant/ retrospective?
  • Who is responsible for plant integration?

Please see HSE letter HERE

ANOTHER TRIUMPH FOR TRENTHAM FOODS!

Following a “tremendously successful” IFE , Staffordshire based Trentham Foods have achieved yet another accolade.

At a Gala event at the Doubletree by Hilton Hotel Stoke on Trent, a proud Managing Director Daren Durkin received Staffordshire Chamber of Commerce ‘Small Business of the Year’ award 2023. The company was recognised for its sustainable growth, outstanding supply chain management and commitment to employees and customers alike. In addition, Trentham Foods was also hailed for its dedication to the community and support for local charities. Company Director Jacob Durkin commented:

“This award is testament to the hard work by all the team at Trentham Foods. Everyone has committed to a culture of service and business excellence. I could not be prouder”.

COMPANY SHOP GROUP BOLSTERS SENIOR TEAM WITH INDUSTRY EXPERTS

Company Shop Group, the UK’s leading redistributor of surplus stock, has bolstered its senior team with the appointment of industry rising stars Adam King, previously Community Director at Samworth Brothers, and former Morrisons’ Head of Finance (Retail), Sinead Healey.

Joining the Group as Marketing Director, Adam brings with him over 15 years of FMCG experience, having been in supply chain roles before spending much of his career in marketing and creative positions across the industry.

Having also held positions with Mars UK and Noble Foods, Adam has spent the last nine years at Samworth Brothers, first as Creative Director and then Community Director, where he led Samworth Brothers’ community strategy, including close collaboration with Company Shop Group and its award-winning social enterprise, Community Shop. He also a Trustee for charity Leicester Cares, which similarly works in partnerships with communities to ensure those most in need are supported.

In his new role, Adam will be leveraging his expertise to deepen the Group’s collaborative partnerships with retailers and manufacturers to help them unlock social, economic and environmental value from their surplus stock. He will also lead on helping Company Shop Group provide more communities with access to high-quality surplus food.

Joining the team alongside Adam is Sinead Healey, who takes up the role of Finance Director. Sinead brings to the role over 13 years of retail industry experience, with the last three years spent at Morrisons in various senior finance positions, after a decade-long stint with Mamas and Papas.

The latest senior appointments follow a series of exciting developments for the Group in recent months, including Owen McLellan becoming Group Managing Director in January, and the announcement of record-breaking redistribution and impact figures.

Adam King, newly appointed Marketing Director for the Group, said: “Having worked with Company Shop Group for several years in my previous role, I have already seen first-hand the significant difference the business makes by leading the industry in tackling unnecessary waste, and using it to support hundreds of thousands of people across the country. The opportunities to do even more are huge, and I look forward to working with colleagues, members, industry partners and wider stakeholders to champion the redistribution of surplus.” 

Sinead Healey, Finance Director, commented: “Company Shop Group is a fantastic business with strong values, and I am delighted be joining the business at such an exciting time. It is great to be part of a team that is committed to reducing waste and doing the right thing – a challenge the whole industry needs to face into together. We have strong plans for growth, and I look forward to playing a role supporting the delivery of these of the coming months.” 

Owen McLellan, Managing Director of Company Shop Group, said: “At an extremely exciting and ambitious period for our business – and such a critical time in the fight against food waste and food insecurity – we are really pleased to have Adam and Sinead joining our team. 

“Working with retailers, manufacturers and brands, we are committed to reducing food waste and with Adam and Sinead on board we can provide even more expertise to our partners, and deliver more benefits for businesses, people and the planet through surplus redistribution.”

Member Benefits

Exclusive Partnership deals on key products and services:

  • BFFF energy deals and rates
  • Vypr member deals and introduction
  • Defib Plus deals
  • Company Shop – membership
  • Mentor – MHE training health check

Exclusive access to networking opportunities and events:

  • Meet the Buyer events (retail & foodservice)
  • Annual Business Conference with networking dinner
  • Specialist H&S and Technical Conferences
  • Special interest groups (packaging, frozen food temperatures)
  • Annual Lunch
  • Awards Night
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We offer a range of sponsorship opportunities to BFFF members across our events throughout the year, with flexible packages that can be tailored to suit your business objectives.

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