Become a member

News

News / News

THE TRUE COST TO WRAP A PALLET

The True Cost to Wrap a Pallet

How do you calculate the cost of your wrapping operations?

It’s all too easy to look at the initial price of a roll of film and assume that’s all you need to consider when ordering wrap, but does a cheaper roll provide good value for money when used?

Based on your current film specification, how much material do you use for each pallet?

If you wrap a large amount of product each day or week, you may find yourself going through a significant amount of thicker or less efficient film, which may raise your overall wrapping costs in the medium to long term.

Furthermore, budget films may not provide enough tension to maintain high integrity for your pallets in storage or transit, potentially losing stability over a short period of time. This results in potential damage to interior packaging and product; additional costs that may need to be considered when shipping.

Changing to a high-quality specialist wrap may, at first, appear to increase the initial cost per roll… but the benefits gained in terms of efficiency and performance will make vastly greater long-term savings.

We’ve listed just a few reasons why this is below:

 

1: High Stretch

Our Goliath hand films stretch 100 percent when used, whereas standard hand films can only stretch 25 percent before losing retention performance and tearing. This means that you only need to use half the material to secure a pallet for shipment. Similarly, our Goliath and ExcelAir machine films can stretch between 100 and 300 percent, which means that each roll can wrap far more pallets than a conventional film. As a result, far less wrapping material is required for each load shipped.

2: Reduced Ordering Costs

You can reduce the number of rolls required for your wrapping operations by using specialised stretch film that travels two or three times the distance (yield) of standard stretch film. Further optimisation of the wrap configuration is possible due to the films amazing performance. This reduces purchasing costs, frees up valuable storage space, and reduces the time spent replacing finished reels. In addition, fewer deliveries result in reduced transport costs, fuel usage and emissions.

3: Maintain Quality

Reduced material use does not imply decreased quality. Specialist films have a high durability and tension, ensuring the integrity and safety of the pallet throughout its journey. This also improves the presentation of your goods on the pallet, allowing for easy bar-code reading and a clear view of your primary products.

4: Reduce Waiting Times

Perforated films allow hot or moisture-laden products to cool or dry while being wrapped, eliminating the need for dedicated time and space in your busy operations. ExcelAir can cut your cooling times by more than 50 percent, saving you both time and money.

5: Return on Investment

We understand that your primary revenue is dependent on your products. Our films have been designed to protect and preserve your shipments, with the goal of minimising damage or spoilage of loads. This results in higher profit margins on each consignment delivered.

6: Film Waste

Our Goliath films have reinforced edging, which not only ensures a stronger, more reliable wrap, but also allows rolls to be dropped, thrown, or run over without tearing, unlike standard films, which will continue to tear in use. Due to performance issues, we estimate that approximately 13% of standard pallet wrap is discarded without being used. This must be considered during the purchasing process, as the cost of waste could be used to purchase a better product.

7: Staff Productivity

Employees who dislike using pallet wrap is common in fast-paced warehousing and distribution. Standard films require far more effort to use because they are not flexible and cannot deal with protrusions, increasing the risk of strain and injury. Unreliable film, which frequently tears and fails, can frustrate and reduce productivity, especially near the end of a shift. Goliath film requires far less effort and your employees will appreciate your investment in their tools.

By embracing the latest technology in high performance films, you can reduce film usage by up to 70% and costs by 50%.

It is not a difficult or lengthy procedure.

Goliath and ExcelAir films can be easily installed on existing machinery or introduced for hand wrapping, with no extra effort!

Articles over 1 year old See News Archive
Member Benefits

Exclusive Partnership deals on key products and services:

  • BFFF energy deals and rates
  • Vypr member deals and introduction
  • Defib Plus deals
  • Company Shop – membership
  • Mentor – MHE training health check

Exclusive access to networking opportunities and events:

  • Meet the Buyer events (retail & foodservice)
  • Annual Business Conference with networking dinner
  • Specialist H&S and Technical Conferences
  • Special interest groups (packaging, frozen food temperatures)
  • Annual Lunch
  • Awards Night
Upcoming Events More Events
Sponsorship Packages

We offer a range of sponsorship opportunities to BFFF members across our events throughout the year, with flexible packages that can be tailored to suit your business objectives.

Contact Us
British Frozen Food Federation Members Logo
what our members say...
  • Wakefield Council

    “What an amazing piece of work and indicative of how BFFF respond to the concerns of their members and make an impact on the whole industry sector.”

    See Full Quote

  • Sysco

    “You guys really ‘Do The Right Thing’ for the good of the industry”

    See Full Quote

  • Darta

    “The BFFF awards night is becoming an “appointment not to miss” on our calendar and we again enjoyed it immensely together with lots of well-known people from our industry. The…

    See Full Quote

  • Kantar Worldpanel

    “The Business Conference was an excellent day that was very well organised and allowed so many likeminded individuals in the room to learn so much more around the Frozen industry….

    See Full Quote

  • Lakeside Food Group Ltd

    “This Not For EU labelling situation alarmed us and quickly became a major worry to our business. These are times when you really rely on some support and from previous…

    See Full Quote

  • Meadow Vale Foods Limited

    “We had a few questions with respect to the new EPR waste packaging legislative changes. I know some of my colleagues have been assisted by BFFF in the past so…

    See Full Quote

  • Newberry International Produce Ltd

    “I am writing to express my heartfelt gratitude for the outstanding event you organised. I have only worked in this sector for the past nineteen months coming from twenty-five years…

    See Full Quote

  • Place UK Ltd

    “The BFFF 2024 Conference was compelling and thought provoking, with a many relevant and interesting topics covered at great pace and some depth by excellent speakers – will certainly attend…

    See Full Quote

  • Roswel Spedition GMBH

    “Thank you and the team for rushing around so brilliantly before, during and after the conference. It was pleasure to be part of the conference.”

    See Full Quote

  • Seara

    “The event was great, in my opinion. Not only it was very well organised, but the venue and the catering were excellent too. Furthermore, the content of the presentations was…

    See Full Quote

Website Designed & Built by we are CODA