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PRODUCTIVITY IN UK MANUFACTURING. IS THE GAP BETWEEN DATA AND ACTION?

National Productivity Week always prompts a familiar conversation in manufacturing circles. Leaders talk about the pressure to do more with less, point to technology investments, reference automation projects but when pushed on outcomes will admit these things are just not moving the needle in the way they would like.

I’ve spent many years working alongside manufacturing leaders across New Zealand, Australia, and now Europe. The nuances of the challenge may look different across geographies, but the underlying story remains the same: data and understanding just aren’t coming together.

Maybe the real productivity problem isn’t output but it’s who sees it!

Most of the operations I visit are not short of data. There are sensors, shift reports, system and dashboards. What they’re short of is getting that information in real time in a way that is usable.

Without that visibility, decisions tend to get made on instinct, or end-of-week summaries… or of course whoever shouts loudest in the debrief! That’s not a criticism of the people at all, it’s just that we have designed our systems to work outside of the people who know the most. And it’s one of the most persistent drags on manufacturing productivity across the EMEA region.

Technology investment without adoption is just cost

One of the things I’ve seen time and again is operations that have invested heavily in digital infrastructure but are still running on spreadsheets and whiteboard updates on the shop floor. Workarounds have become the norm.

The technology that drives the greatest productivity gains in manufacturing isn’t always the most advanced – it’s the technology that actually gets used. As leaders in this space, we built Mayvn AI on this principle: solutions that operators engage with, managers trust and senior leaders can interrogate without needing a data analyst is what delivers real impact.

Sustained performance requires human engagement.

The operational improvements I’ve seen that actually stick are never purely technological. They involve operators who understand why the data matters. Shift managers who can act on insight without waiting and leaders who can see performance across sites without asking three different people for the same number.

This week, as the industry reflects on productivity, I’d encourage manufacturers to ask a different question: not ‘what technology do we have?’ but ‘how much of our existing performance data is actually being used to make decisions, in real time, by the right people?’ The answer to that question usually tells you more about your productivity potential than any benchmark report.

The opportunity in front of European manufacturing

Europe’s manufacturing sector faces genuine headwinds: energy costs, margin pressure, workforce complexity. But within all of that is a real opportunity. Operators who close the gap between data and decision-making are already pulling ahead.

That’s exactly the conversation I’m having with manufacturers across the UK and Europe at the moment. If it’s one you’d like to be part of, I’d welcome the conversation.

Please do reach out via DM or email if you would like to talk further: thomas@ofsystems.com

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