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IT’S PEAK SEASON AGAIN: ARE YOU READY?

The annual retail peak is predictable and manageable, and it is something we have written about previously. Very little in terms of the patterns of the peak has changed although the way retailers and their suppliers are responding may have. There is no doubt too that the peak season is starting earlier: mince pies have been on the supermarket shelves since they replaced “return to school” items at the start of September. In reality, the peak has become a series of events such as Halloween and Black Friday aimed at boosting sales during this all-important period. It is well known that the majority of retailers make most of their sales in Q4 and effective warehousing and distribution is key. What can retailers and their suppliers do to maximise the opportunities during this vital period?

There is no doubt that the ongoing economic climate continues to force everyone to focus on the cost controls and efficiencies that help ensure competitive purchasing prices for consumers while allowing that all important profit margin. A recent industry report looked at how European retailers and their supply chain partners are planning to navigate the 2023 peak season. The results suggest that businesses that have planned well and have robust processes in place will be able to cope best. Over three quarters specifically said that having a WMS or OMS will help them prepare their warehouses to be more profitable during this year’s peak, presumably by being better organised and more efficient. There is no secret than a properly configured WMS can support a business through seasonal peaks and it is something we have written about ourselves before.

The overriding priority during peak is to maximise the availability of items for customers to buy. That means having items “on the shelf” for a conventional shop or being marked as “in stock” for ecommerce businesses. Assuming the business has planned its supply chain carefully and ordered the right items – and volumes – from suppliers, this will come down to deploying efficient warehouse management and fulfilment processes to:

  • manage fluctuating demand levels dynamically for best use of resources in the warehouse
  • ensure maximum number of orders processed and shipped each day
  • compile orders with total accuracy
  • maximise customer opportunities to buy
  • plan routes and loads effectively to optimise utilisation of delivery vehicles
  • get products to customers on time and in full
  • Integrate with their internal and external payment and shipping systems

There is another broad reason why it is vital to ensure supply chain operations work properly during the peak: customer satisfaction. Getting orders right, and right first time, is key to keeping customers happy. That is true at any time of the year but may be especially so during the run up to Christmas when there may be little or no time to put something right if it all goes wrong. And with so many retailers doing so much business at this time it follows that they are dealing with more customers, perhaps for the first and/or only time. So they only have one chance to get it right. In both cases, providing customers with a great experience helps to ensure not just good ratings and recommendations but can also instil the loyalty that leads to repeat business and additional orders later on. Apparently around three quarters of customers say they would not deal with a business that has let them down. Having the right WMS and fulfilment processes in place is a good start but it also means having efficient processes to deal with returns and replacements can be just as important. Perhaps more so, because while customers expect you to get their order right how you deal with any errors is likely to be noticed even more. Offering customers a straight replacement or like-for-like alternative can help avoid disappointment on the big day and helps the business by reducing the need for a simple refund. According to some, a good returns process can reduce the need for refunds by almost a third. Having processes in place to respond and meet customers’ needs quickly is imperative.

Clearly it helps if supporting technologies such as WMS and transport management are working properly, and together. But not at any price. In the survey mentioned above, just over half of the businesses surveyed said that managing costs is their priority for the peak season. Over a third also said that rising prices – as defined by higher inflation – is also a concern. This impacts businesses in two clear ways. First, costs to the business have to controlled because this helps to mitigate any effects of price rises that are beyond their control. Second, some of those savings can be used to limit any price rises seen by customers and so support sales volumes. Using the available WMS technologies and systems to maximise productivity, efficiency and throughput volumes can all help.

Another trend identified by the survey was that companies are investing more in automation to cope with fluctuating labour patterns. In fact, the increase among those surveyed was fivefold compared with last year. That is clearly significant and it is also something we have written about before. As we have said, any decent WMS should be capable of interfacing and integrating with automation technologies.

Automation aims to address one of the biggest challenges facing warehouse operators: recruiting suitably skilled staff to meet the relatively short-term demands presented by the annual peak. Many of those in the job market do not have the required skills to be productive in the warehouse from day one. When businesses choose recruitment over automation, providing basic training is essential. But the costs and time required need to be balanced against the likelihood that the people concerned will have left by New Year. Warehouse technologies can help here because they generally becoming easier to use, with simpler commands and instructions and familiar devices and interfaces. That will shorten and simplify training and induction and reduce the risk of errors, all of which will increase productivity and efficiency and shorten the time to repay any up-front investment.

There is also a case for increasing the performance and efficiency of existing employees so there is less need to recruit temporary staff. This is part of a longer-term trend for businesses to invest in their permanent workforce. Again, WMS and similar technologies can help by enabling the flexible working and real time adaptability of warehouse operations so that employees are more productive for more of their shift without becoming overburdened.

None of this is likely to be possible this year, however. Peak is upon us and the majority of businesses will already be working through the increased workloads and volumes, using the systems and applications they have in place. There may be little room for flexibility this year but there is no reason what you cannot start planning for next already.

BFFF DELIVERS SPECIALIST AMMONIA WEBINAR

This week BFFF delivered and hosted an Ammonia refrigeration webinar at the request of its members who were particularly interested in dispersion modelling and the requirements of the Dangerous Substances and Explosive Atmospheres Regulations (DSEAR). Tatum Cutfield and Bradley Stewart process safety engineers from Gexcon provided some critical information including case studies of when it goes wrong. The event was well attended with around 40 delegates including BFFF members Sofina, IBL Cold Stores, ABP, Unilever, Cargill, Brakes, Bidfood and apetito. So far, we have received some excellent feedback. The webinar covered off topics such as: 

  • Ammonia: Benefits vs Hazards 
  • DSEAR 
  • Dispersion Modelling 

 

BFFF Webinar Recording  

If you missed the webinar it’s not too late, it’s all be recorded. Click here to watch the recording.

 

7 November TICR Talk Event

7 November TICR Talk Event:

The TICR (Transport Industrial Commercial Refrigeration) Project is hosting a FREE webinar on 7 November that will explore net zero opportunities in the cold store sector. Join this online event to discuss the findings from recent independent site investigations and look at the policy and technology options that could support energy reduction and sustainable futures.

Book your place at https://netzerorefrigeration.uk/events/ticr-talk-towards-net-zero-cold-storage

PETIT FORESTIER TACKLING SKILLS SHORTAGE HEAD-ON

A new batch of students have embarked on one of the UK’s only transport refrigeration engineering apprenticeship programmes, to kickstart their careers in the cold chain industry with Petit Forestier.

For the last ten years, over 100 young people have come through official learning programmes to join the Petit Forestier team. These programmes started off life as multi-skilled engineering courses as a solution to the shortfall in skilled staff the company was facing, incorporating truck mechanics and refrigeration.

Last September, the scheme expanded its apprenticeship offering and now provides a refrigeration-only apprenticeship, which is one of the first of its kind in the UK.

Earlier this month, Petit Forestier welcomed five new students onto the three-year refrigeration and air conditioning course, which is supplemented with Petit Forestier’s own in-house training and manufacturer courses so the skills can be applied specifically to transport refrigeration.

Ian Derrick, Refrigeration Engineering Director at Petit Forestier, said: “Utilising these apprenticeships and showing young people that there are opportunities out there for them, which can progress into lifelong careers, is key to attracting new talent to the industry.

“I’ve been working with the apprenticeship scheme since it started back in 2013, and have been fortunate to watch so many of the trainees go on to enjoy successful careers within Forestier UK Ltd. The apprentices coming on board this year have been really excited about it and they’re really engaged. It’s great to have them as part of the team.”

The apprenticeship scheme had previously been running since 2013, and was delivered by Petit Forestier in partnership with the local Stephenson College, Marshall Thermo King, and The Institute of the Motor Industry (IMI). However, the partnership is now between Petit Forestier, the City of Liverpool College and Marshall Fleet Solutions which will now lead to a formally recognised qualification.

The scheme has diversified its offering in recent years to attract more young people to the many areas of the cold chain industry that is lacking in new blood wanting to develop careers within this important sector.

Ian added: “We noticed there was a common pitfall of students falling into one area over the other and it seemed difficult to get them to connect with both truck mechanics and refrigeration. When we noticed it was getting increasingly harder to attract people to the refrigeration side, we adapted the course again to attract more potential apprentices.”

The scheme has had huge success, with numerous apprentices now working with Petit Forestier as full-time employees. Oliver Dutton joined the apprentice scheme when it first started back in 2013 and is now Southern Technical Refrigeration Engineer at Petit Forestier, he said: “I joined the scheme when I was 19 not really knowing much about Petit Forestier

and just how big the company was! Since I started back in 2013 you can see there are lots of progression opportunities and you’re surrounded by a really supportive team. I love my job and what I do now with Petit Forestier, and this wouldn’t have been possible without that apprenticeship offering.”

AVIKO LAUNCHES ‘PASSION FOR PLATING’ CAMPAIGN

Aviko is encouraging operators and their chefs to rediscover their ‘Passion for Plating’ with a new campaign designed to encourage culinary creativity and empower kitchens to work more freely from cost, time and energy-saving pressures.

70% of hospitality leaders feel ‘challenged’ due to staffing issues, price hikes and the demand for new and exciting offerings. Aviko – who has been supplying the foodservice industry for more than sixty years with its high-quality potato products – is helping to relieve some of the pressure by inspiring chefs to work smarter, not harder in the kitchen.

The potato partner is keen to highlight how they can help chefs cut down on prep time and focus on more important parts of the menu, Mohammed Essa, Commercial Director UK & Ireland, Aviko explains:

“Passion for Plating is underpinned by optimism and encouraging chefs to stay creative with their menus. We know that price increases come with higher expectations from diners, so chefs really need to focus on the key elements of the dish and lean on Aviko to help with accompaniments. Your average menu has 13 sidesii with a majority being potato-based such as chips, mash and gratins. By using Aviko’s vast range as the perfect base, kitchens can enjoy peace of mind, and rest assured knowing that they’re serving chef quality potato sides, whilst saving time.”

To learn more, chefs and operators are encouraged to visit the website www.aviko.co.uk where they can explore the full range of Aviko’s dedicated foodservice products, including SuperCrunch Fries, which add profitability to the plate, a range of high quality Gratins which promise a creamy, cheesy addition to the offering and Premium Mashed Potatoes, providing an elevated version of a staple side.

Mohammed continues:

“Aviko products will guarantee a satisfying, authentic and tasty end result for chefs and our portfolio is so vast that there’s a potato product for every dish and cuisine.”

Aviko has been the foodservice’s dedicated potato partner for over sixty years bringing quality and smart solutions to menus all over the world. With a range of chilled and frozen potato specialities made by chefs, for chefs, the extensive range includes Hash Browns, Premium Fries, Mash, Snackables and much more.

For more information on Aviko visit www.aviko.co.uk

£130 MILLION MAGNAVALE EASTON DEVELOPMENT OVER 75% COMPLETE

Magnavale, a UK-based provider of temperature-controlled storage, has announced that its £130m fully automated facility located in Easton, Grantham remains on schedule for completion in late 2024. The project, which commenced in 2022, will include 101,000 frozen pallet positions contained in a 45-metre high facility along with several floors in the low-bay area dedicated to value-added solutions, such as contract packing.

To date, racking installation in the high-bay area is now over 75% complete. All 13 automated cranes have been installed and await final completion of the remaining racking structure. Plant rooms are built out and equipment installation is underway. Building services and oxygen reduction systems are also being installed behind these main works.

In the project’s low-bay area, 20 loading docks near completion alongside conveyors, racking, and monorail systems that will enable automation. Across five floors, fit-out continues, adding a new office building featuring curtain walling and a completed roof.

Amanda Cogan, Chief Operating Officer, comments:

“We are pleased with the progress so far on what will be the most advanced and efficient temperature-controlled store in Europe. The Easton facility is particularly important to us, not because of the size or advancement, but because of the role the site will have on Lincolnshire’s food production and partners in the surrounding area.”

Magnavale’s new development in Easton, Grantham, is set to become the most efficient cold store in Europe, accommodating a capacity of 101,000 pallets, alongside an existing 44,000 already onsite. The fully automated cold store will operate solely on renewable energy, making it an environmentally sustainable solution for the modern cold storage industry.

Member Benefits

Exclusive Partnership deals on key products and services:

  • BFFF energy deals and rates
  • Vypr member deals and introduction
  • Defib Plus deals
  • Company Shop – membership
  • Mentor – MHE training health check

Exclusive access to networking opportunities and events:

  • Meet the Buyer events (retail & foodservice)
  • Annual Business Conference with networking dinner
  • Specialist H&S and Technical Conferences
  • Special interest groups (packaging, frozen food temperatures)
  • Annual Lunch
  • Awards Night
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We offer a range of sponsorship opportunities to BFFF members across our events throughout the year, with flexible packages that can be tailored to suit your business objectives.

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